1. Mechatronic System Design

At Aegean Dynamics, electric drive systems are approached not just as electromagnetic structures but as integrated systems.

• Magnetic circuit optimization defines the core performance of the motor. Using simulation tools like Ansys Maxwell and Motor-CAD, motor geometries, air gaps, and magnet placement are accurately modeled.


• Thermal analyses are critically important, especially for high-power motors, to understand heat distribution and to develop effective cooling strategies.

2. Winding and Stator Technologies

One of the key factors determining motor performance is the architecture of the windings and stator.

• Custom coil geometries are used to optimize both magnetic flux density and thermal distribution.


• Different winding techniques such as litz wire, multi-stranded winding, or flat wire are selected based on the application.


• Automated and semi-automated winding lines accelerate processes and ensure quality consistency for both prototyping and volume production.

3. Gearbox & Integrated Drive Systems

In applications that require high torque within limited space, the motor must operate in integration with a gear system.

• Compact and modular housing designs provide advantages in both volume and weight.


• Single-piece integrated drive systems offer added value through ease of assembly, space efficiency, and enhanced system safety.

These solutions are especially preferred in areas such as land vehicles, industrial robotics, and aerospace applications.

4. Sensor & Encoder Integration

In closed-loop control systems, accurate measurement of motor position, speed, and torque is critically important.

• Magnetic encoder systems (hall, sin/cos) and optical encoders provide feedback at various resolutions.


• Absolute and incremental encoder options allow for application-specific customization.


• Our integrated solutions are designed to be protected from external influences and ensure long operational life.

This infrastructure is especially used in drone control systems, servo applications, and precision robotic positioning systems.

5. Advanced Material Technologies

Every product we develop must be optimized not only for performance but also for weight, thermal resistance, manufacturability, and cost.

• Through injection molding processes, components such as insulation parts, fan structures, and covers are made suitable for mass production.


• Composite and ceramic powder injection techniques are preferred for applications that require lightweight construction and high-temperature resistance.


• Automated and semi-automated winding lines accelerate both prototype development and mass production, while ensuring standardized quality.

This expertise in materials directly impacts both mechanical safety and electromagnetic efficiency.